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How to build the intelligent ready-mixed concrete mixing plant in 2022 2022-08-15 11:01:41

Today, we are in an era of rapid development of science and technology. All walks of life are changing to adapt to the times. In the concrete industry we are familiar with, various changes are also in full swing.


1. Architectural planning

In order to build a concrete mixing station in line with the current development trend, the building planning at the beginning of the station is very important. In this step, a reasonable layout should be made according to the structure type and actual demand of the mixing station. So that the mixing station can achieve the goal of beauty, environmental protection and high efficiency. In this link, the layout of key spaces such as sewage recovery tank, sand screening machine, sand and gravel separator, car washing machine and stock yard shall be planned. At the same time, for the purpose of environmental protection, sprinklers can be installed on the top of the areas prone to dust pollution, such as the stock yard, and the mixing station can be closed as a whole.


2. Production line construction

In the conventional concrete mixing plant in the past, the concrete production naturally required operators to operate in the mixing building. However, it is well known that the mixing building is filled with a large amount of dust and high noise, and these factors will bring great harm to the health of the operators. For this reason, we should consider solving this problem when constructing concrete mixing plant. For example, one machine double control production system of the mixing station is used. Through the one machine dual control production system of the mixing station, we can build a central control room hundreds of meters or even farther away from the production line. The operators can control the mixing station in real time only by staying in the control room, without going to the site to endure dust pollution and noise. At the same time, the central control room can be close to the dispatching room, which makes it easier for the personnel of various departments to communicate with each other and makes the information transmission more direct.


The use of the one machine double control production system of the mixing station can also realize the automatic transmission of sand and gravel, automatic warning of production failure, etc., and intelligently control the concrete production process to achieve the effect of comprehensively improving production efficiency and quality.


3. Laboratory construction

For a mixing plant, the role of the laboratory department is irreplaceable. As the core technical department, it is the basic guarantee for the mixing station to carry out the proportioning and test detection. Therefore, the laboratory construction in the mixing station must be paid attention to. Therefore, at the beginning of construction, it is necessary to make reasonable planning and build practical, beautiful and standard sample retention room, curing room, test block production room and mechanical performance room.


4. Management mode update

In order to build concrete mixing in line with the current development trend, the management work in the mixing station must be innovated, and the modes of "people managing people" and "handwritten management" which were inefficient and frequent problems in the mixing station in the past should be abandoned. Through the Internet, big data, Internet of things and other data, combined with the intelligent management system of concrete mixing station, the effect of digital management, intelligent management and scientific management can be achieved.


Informatization reform in the commercial concrete industry is urgent. At present, a considerable number of concrete mixing plants in the market are experiencing or have completed this reform.

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